This is the COMPLETE Parts Manual for the Genie GTH-644, GTH-842, GTH-844 Telehandler. Designed for the repair shops and individuals when ordering parts for their Genie GTH-644, GTH-842, GTH-844 Telehandler. This Manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement. it Covers every part of your Genie GTH-644, GTH-842, GTH-844 Telehandler inside and out. Tons of pictures and diagrams at your fingertips!
Serial Number Range:
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GTH-644 from GTH0606A-8418 to GTH0610A-14000
GTH-644 from GTH0606B-6271 to GTH0610B-14000
GTH-842 from GTH0806A-8418 to GTH0810A-14000
GTH-842 from GTH0806B-6958 to GTH0810B-14000
GTH-844 from GTH0806A-8418 to GTH0810A-14000
GTH-844 from GTH0806B-6956 to GTH0810B-14000
Parts Manual Contains:
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0100 Decals
101.1 Decals, View 1
102.1 Decals, View 2
0200 Drive Chassis Components
201.1 Power Train Assembly, JD-4045 Tier II
202.1 Drive Shaft Assembly, Front & Rear
203.1 Fuel Tank Assembly
204.1 Battery Box Assembly
205.1 General Assembly, View 1
206.1 General Assembly, View 2
207.1 Engine Enclosure Assembly, JD-4045 Tier II (to serial number GTH0607B-6513, GTH0807B-7649 and GTH0807A-10364)
207.2 Engine Enclosure Assembly, Perkins 1104C (from serial number GTH0607B-6514, GTH0807B-7650 and GTH0807A-10365)
0300 Transmission Components
301.1 Transmission Converter Housing Assembly, T12000
302.1 Transmission Case and Plate Assembly, T12000
303.1 Transmission Torque Converter Assembly, T12000
304.1 Transmission Gear Assembly, T12000
305.1 Transmission Pump Drive Assembly, T12000
306.1 Transmission Charging Pump Assembly, T12000
307.1 Transmission Reverse Idler Assembly, T12000
308.1 Transmission Forward and Reverse Shaft Assembly, T12000
309.1 Transmission Third Shaft Assembly, T12000
310.1 Transmission First and Second Shaft Assembly, T12000
311.1 Transmission Output Shaft Assembly, T12000
312.1 Transmission Control Assembly, T12000
313.1 Transmission Modulation Valve Assembly, T12000
314.1 Transmission Drive Plate Assembly, T12000
0400 Front and Rear Axle Components
401.1 Axle Gear Box and Covers, Front and Rear Axle
402.1 Differential Assembly, Front Axle
403.1 Axle Differential Assembly, Rear Axle
404.1 Axle Steering Assembly, Front and Rear Axle
405.1 Trunnion Mount Assembly, Front and Rear
406.1 Service Brakes and Parking Brakes, Front Axle
407.1 Disc Brake Assembly, Rear Axle
408.1 Steering Arm Assembly, Front and Rear
409.1 Steering Cylinder Assembly, Front and Rear Axle
0500 Engine Components
501.1 Engine and pump Assembly, JD-4045
502.1 Starter Relay, Sender Assembly, JD-4045
503.1 Engine Assembly, Deutz BF42012, View 1
504.1 Engine Assembly, Deutz BF42012, View 2
505.1 Engine Assembly, Deutz BF42012, View 3
506.1 Engine Components, Deutz BF42012, View 4
507.1 Engine Components, Perkins 1104C Tier 2 and Tier 3, View 1
508.1 Engine Assembly, Perkins 1104C, Tier 2 and Tier 3, View 2
509.1 Engine Assembly, Perkins 1104C, Tier 2 and Tier 3, View 3
510.1 Exhaust Assembly, JD-4045 and Deutz BF4M2012
511.1 Exhaust Assembly, Perkins 1104C
512.1 Air Cleaner Assembly, All Models
0600 Cab Components
601.1 Operators Compartment Assembly, View 1
602.1 Operators Compartment Assembly, View 2
603.1 Operators Compartment Assembly, View 3
604.1 Foot Brake Assembly
605.1 Accelerator Assembly with Pedal End
606.1 Instrument Panel Assembly (before serial number GTH0608A-12690
606.1 Instrument Panel Assembly (before serial number GTH0808A-12690
606.2 Instrument Panel Assembly (from serial number GTH0608A-12690)
606.2 Instrument Panel Assembly (from serial number GTH0808A-12690)
607.1 4-Way Controller Assembly
0700 Boom Components
701.1 Boom Assembly, View 1
702.1 Boom Assembly, View 2
703.1 Boom Assembly, View 3
704.1 Boom Assembly, View 4
705.1 Boom Assembly, View 5
706.1 Boom Assembly, View 6
707.1 Boom Assembly, View 7
708.1 Boom Assembly, View 8
709.1 Boom Assembly, View 9
710.1 Boom Assembly, View 10
0800 Hydraulic Hoses and Fittings
801.1 Circuit,Pump, Oil Reservoir
803.1 Circuit, Lift-Tilt, GTH-842
804.1 Circuit, Lift-Tilt, GTH-644
805.1 Circuit, Boom
806.1 Circuit, Boom, GTH-842
807.1 Circuit, 4 Way Controller
808.1 Circuit, Steering
809.1 Circuit, Sway
810.1 Circuit, Rear Lock-Up
811.1 Circuit, Parking Brake, GTH-844, GTH-842
812.1 Circuit, Parking Brake, GTH-644
813.1 Circuit, Pressure Checks
814.1 Circuit, Brake – Differential Lock, GTH-844, GTH-842
815.1 Circuit, Brake, GTH-644
816.1 Circuit, Oil Cooler, JD-4045, Tier II
817.1 Circuit, Oil Cooler, Perkins, 1104C
818.1 Circuit, Fuel, JD-4045, Tier II
819.1 Circuit, Fuel, Perkins 1104C
0900 Hydraulic Components
902.1 Lift Cylinder, GTH-644 and GTH-842
903.1 Tilt Cylinder
904.1 Boom Cylinder, GTH-644 and GTH-844
905.1 Boom Cylinder, GTH-842
906.1 Sway-rear Lock up Cylinder
907.1 Motion Valve, Base Tilt Cylinder
908.1 Motion Valve, Head Tilt Cylinder
909.1 Motion Valve, Boom Cylinder
910.1 Motion Valve, Base Lift Cylinder
911.1 Dual Pilot Check Valve
912.1 Orbital Assembly
913.1 Selector Valve, Steering
914.1 Return Filter Assembly
915.1 Control Block Assembly
916.1 Main Valve Assembly
917.1 Hydraulic Pump Assembly, View 1
918.1 Hydraulic Pump Assembly, View 2
919.1 Electric Valve, 4 -Way
920.1 Electric Valve Assembly, 4 -Way
921.1 Valve, Boom Activated Rear-Lock
922.1 Valve, Parking Brake and Differential Lock
923.1 Rear Lockup Manifold
1000 Accessories
1001. 1 Fully Enclosed Cab Assembly, View 1
1002. 1 Fully Enclosed Cab Assembly, View 2
1003. 1 Fully Enclosed Cab Assembly, View 3
1004. 1 Fully Enclosed Cab Assembly, View 4
1005. 1 Fully Enclosed Cab Assembly, View 5
1006. 1 Fork Frame Rotate Assembly
1007. 1 Rotate Cylinder Assembly
1008. 1 Dual Pilot Check Valve
1009. 1 Circuit, Fork Rotate
1010. 1 Circuit, Auxillary Hydraulics, 3 -7 GPM
1011. 1 Road and Work Light Accessory
1012. 1 Road Light Harnesses
1013. 1 Work Light Harnesses
1014. 1 HVAC Components
1015. 1 HVAC Unit
1016. 1 Condenser Assembly, HVAC
1017. 1 Fender Assembly
Indices
Part Number Index
Part Description Index
Cross References
Fittings Cross Reference
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Model Specification: Genie GTH-644, GTH-842, GTH-844 Telehandler
Language: English
Total Pages: 282
File Format: PDF
Requirements: Adobe PDF Reader
Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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